Quality Engineer, Die Shop

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Company: Tesla, Inc

Location: Austin, TX 78745

Description:

We are seeking a hands-on, experienced Quality Engineer to join our team in a dynamic tooling shop specializing in the design and manufacturing of High Pressure Die Casting (HPDC) dies for the aluminum industry. This individual will be responsible for establishing and maintaining a robust quality management system (QMS), driving quality assurance activities, and leading continuous improvement initiatives across the shop floor.

Responsibilities
  • Develop and implement a comprehensive Quality Management System (QMS) aligned with industry standards (e.g., ISO 9001)
  • Define quality processes and procedures across all stages of die design, machining, assembly, and final inspection
  • Collaborate with design, machining, and project teams to ensure build quality, adherence to specs, and functional performance
  • Conduct root cause analysis and implement corrective and preventive actions (CAPA) for quality issues and non-conformances
  • Establish and monitor quality KPIs, including scrap rates, rework, dimensional accuracy, and customer feedback
  • Lead first-piece inspections, in-process checks, and final quality audits
  • Utilize tools such as CMMs, GD&T, SPC, FMEAs, and control plans to ensure quality standards are met
  • Work closely with customers and suppliers to resolve quality concerns and implement improvements
  • Facilitate training for shop floor personnel on quality standards, procedures, and continuous improvement practices
  • Drive a culture of quality and accountability throughout the organization


Requirements
  • Degree in Mechanical Engineering, Manufacturing, or equivalent experience
  • Minimum 3+ years of experience in a quality engineering role, preferably in tooling, die manufacturing, or metal casting environments
  • Strong understanding of HPDC tooling, machining, and inspection methods
  • Hands-on experience building or maintaining a QMS (ISO 9001 experience preferred)
  • Proficient in GD&T, SPC, root cause analysis (5 Whys, Fishbone), and other quality tools
  • Comfortable working on the shop floor and collaborating with cross-functional teams and die casting industry standards/tolerances
  • Strong analytical, organizational, and communication skills
  • Proficiency with measurement tools and inspection equipment (CMMs, height gauges, micrometers, etc.)
  • Experience with lean manufacturing or Six Sigma methodologies
  • Background in metrology or dimensional inspection


Compensation and Benefits
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
  • Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
  • Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D, short-term and long-term disability insurance
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program

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