Mechanical Engineer- EV Battery Packaging

Mechanical Engineer- EV Battery Packaging

Join Orange EV, a fast-growing manufacturer of electric vehicles that are better for the earth, people, and the bottom line. Make a difference for the world as part of a company leading the electric vehicle revolution.

Position Summary

The Battery Packaging Engineer will work within the engineering team to design, analyze, and validate Packaging of lithium-ion battery cells into a high voltage battery system for Orange EV's product line. This role involves working closely with cross-functional teams to ensure that battery systems meet stringent performance, safety, and reliability standards.

Position Responsibilities

• Design and Development:
  • Design and package lithium-ion battery cells into robust, high-voltage battery packs that meet heavy-duty EV requirements for performance, durability, and thermal management.
  • Develop 3D models and detailed engineering drawings for battery enclosures, modules, and related components, ensuring structural integrity and compatibility with vehicle chassis.
  • Select materials, components, and manufacturing processes for battery pack construction to meet design, cost, and production scalability targets.
  • Implement and optimize thermal management strategies to maintain cell health and performance under various environmental and operational conditions.
  • Collaborate with the battery management system (BMS) team to integrate hardware and ensure proper electrical connections and configurations.
• Testing and Validation:
  • Conducted and supported testing and validation of battery packs, including vibration, thermal, and electrical testing, to ensure compliance with safety and performance standards.
  • Perform root cause analysis and troubleshooting for battery pack issues throughout the design, testing, and production stages.
  • Collaborate with the testing team to validate battery systems in laboratory and field conditions.
  • Analyze test data to assess and verify performance and troubleshoot as needed.
• Collaboration and Documentation:
  • Work closely with cross-functional teams, including product engineering, manufacturing, suppliers, and quality assurance, to ensure smooth integration of battery systems into vehicle platforms.
  • Prepare technical reports, documentation, and presentations for stakeholders.
  • Support manufacturing by resolving production issues related to battery systems.
  • Assist operations with researching and implementing new assembly technologies and process improvements.
• Continuous Improvement:
  • Identify and implement design improvements to enhance product reliability, efficiency, and performance.
  • Stay up-to-date with industry trends, emerging technologies, and best practices in drivetrain engineering.

Position Qualifications

• Education: BSME, BSEE, or a related field
• Experience: 3+ years of experience in lithium-ion battery packaging, high-voltage systems, or EV battery pack design.
• Strong understanding of industry standards, regulations, and safety protocols
• Prior experience in electric machine selection and integration for Class 8 trucks or similar heavy-duty vehicles.
• Skills and Competencies:
  • Proficiency in CAD software (particularly Inventor).
  • Experience with simulation and analysis tools (ANSYS)
  • Strong analytical and problem-solving skills.
  • Excellent communication and teamwork abilities

Physical Requirements

• The ideal candidate must be able to complete all physical requirements of the job with or without a reasonable accommodation:
• Work is performed in an office environment and requires the ability to operate standard office equipment and keyboards
• Work in a stationary position up to 75% of the time

Orange EV is an Equal Opportunity Employers and seek diversity in candidates for employment.

EEO Employer W/M/Vet/Disabled/Sexual Orientation/Gender Identity