Manufacturing Process Engineer Senior

Orion Innovation is a premier, award-winning, global business and technology services firm. Orion delivers game-changing business transformation and product development rooted in digital strategy, experience design, and engineering, with a unique combination of agility, scale, and maturity. We work with a wide range of clients across many industries including financial services, professional services, telecommunications and media, consumer products, automotive, industrial automation, professional sports and entertainment, life sciences, ecommerce, and education.

Responsibilities:

• Experience working with enterprise-wide tools like Creo, Agile, Windchill, etc.
• Automation and experience working with EMS (Electronic Manufacturing Services) companies
• Exposure to project management tools.
• Design, develop, analyze, and implement manufacturing process in collaboration with Tier 1 suppliers or Distribution Centers.
• Lead Tier 1 suppliers or Distributions center teams to identify the root causes and resolution of manufacturing and quality issues.
• Drive day to day manufacturing operation and New Product Introduction.
• Supports various operational groups in cost reduction projects of Mass Production and New Products Introduction.
• Drive continuous improvement to enhance quality, efficiency and cost using LSS and I4.0 as framework.
• Lead, implement and validate Lean Six Sigma and Industry 4.0 maturity level with Tier 1 suppliers or Distribution Centers.
• Drive process improvements using LSS and Industry 4.0 tools: for example: Line Balancing, Continuous Flow Line Layout, Point of Use, 5S, TPM, OMS, Cross training, CTQ, PFMEA, Automation, Digitization solutions, etc.
• Conduct LSS & Industry 4.0 audits to measure maturity level and identify opportunities and gaps.
• Work with internal and external teams to analyze and improve process focusing on root cause and eliminate the re-occurrence.
• Manage Engineering Change, Deviations and MFGO process: Evaluating the impact, risk, and material disposition.
• Review and approve work instructions and validate the approved manufacturing process and parameter are correctly implemented.
• Ensure production BOM is accurate and aligned with Agile references.
• Drive Cost reduction projects implementation with cross functional teams.
• Manage assets/fixtures/tools development/fabrication/validation/management.
• Review and update Labor and MVA Models.
• Makes and implements recommendations to improve process capabilities for Mass Production and New Products introduction.
• Develops positive relationships with other engineering disciplines and other functions for solving problems and innovative solutions implementation.

Minimum Education:

• BS degree in Engineering (Industrial, Electrical, Mechanical etc.) with 4+ years of experience in Manufacturing Engineering/Process engineering /Industrial engineering/Logistics/ Distribution Centers/ Lean Six Sigma.

Key Skills and Competencies:

• Knowledge/ Experience in with GMP (Good Manufacturing Practices) and working in Medical Devices, Personal Care, Consumer Electronics or Pharmaceutical manufacturing is a plus.
• Strong Knowledge of Process/Industrial Engineering and Lean & Six Sigma (E.g., Design of Experiments & Root-Cause Analysis).
• New Product launch and Project Management experience.
• Process FMEA, Control Plan and Error proofing implementation experience.
• Creating cost models and performing feasibility analysis.
• Working knowledge for project payback analysis and financial justification - ROI.
• Working with cross-functional teams including Product Development, Analytical, Safety, Regulatory, Technology Assurance (or equivalent), and Quality Assurance (where applicable), in a technical role.
• Proficient in MS office software.
• Green Belt as a plus.

Orion is an equal opportunity employer, and all qualified applicants will receive consideration for employment without regard to race, color, creed, religion, sex, sexual orientation, gender identity or expression, pregnancy, age, national origin, citizenship status, disability status, genetic information, protected veteran status, or any other characteristic protected by law.

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