Staff Manufacturing Engineer, General Assembly & Testing Optimus

Tesla is looking for a highly motivated Staff Manufacturing Engineer focusing on launch production for Optimus humanoid robots. Collaborating with cross-functional teams, you will optimize designs for manufacturability, accelerate assembly processes, install, commission and ramp production line in Tesla factories. Your role in this demanding and fast-paced environment will contribute to the development of a groundbreaking product, aligning with our mission of achieving machine-to-build-machine capability. If you have proven experience in launching new products at high volume, and a track record of leading successful projects, join Tesla to play a pivotal role in shaping the future of AI robotics.

Responsibilities

• Manufacturing Engineers work with cross-functional teams throughout the entire product lifecycle. You will work closely with Design Engineering, NPI (New Product Introduction), Quality and Production to take design in initial concept through prototype development and into full production
• Develop manufacturing technology from concept to production, providing manufacturing insights during product definition to streamline design for manufacturing
• Create process sequences, establish critical process parameters and recipes, and formulate assembly sequences to define critical quality parameters for efficient production
• Lead the in-house development of novel, complex, innovative, and intricate prototype manufacturing equipment for both low and high-volume lines
• Manage internal and external equipment suppliers to design, install and commission production lines, ensuring successful integration on time
• Work closely with the production team to ramp up the line, addressing any technical issues, and optimizing processes until the line runs at the desired rate
• Calculate equipment capacity and line balancing to ensure optimal production efficiency
• Document engineering testing reports and maintain records of equipment performance, process improvements, and troubleshooting outcomes

Requirements

• Bachelor's Degree in Mechanical/Electrical Engineering or equivalent experience
• Mindset to apply first principles for problem solving
• Proficiency in CAD tools (Catia and AutoCAD preferred)
• Proficiency in mechanical assembly (press fits, fastener selection, harness, etc.)
• Proficiency in electrical integration, quality matrix, testing and trouble shooting
• Familiar with torque tools, fixture design, automation equipment, control systems and communication protocol
• Experience in transitioning products from prototype to production
• Able to work under pressure while managing competing demands and tight deadlines
• Exemplary verbal and written communication skills
• Well-organized with meticulous attention to detail

Compensation and Benefits
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D, short-term and long-term disability insurance
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program
Expected Compensation

$116,000 - $240,000/annual salary + cash and stock awards + benefits

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.