Process Engineer
Apply NowCompany: Synerfac
Location: Durham, CT 06422
Description:
Work directly for a Middlesex County, CT manufacturer specializing in industrial packaging and storage solutions.
Process Engineer:
JOB SUMMARY:
The Process Engineer will be responsible for developing, maintaining, and improving stamping processes or powder coating processes while fostering a collaborative team environment.
* Works by our core values:
o Be eager to learn.
o Deliver above and beyond.
o Be a team player.
o Focus on solutions.
o Embrace change.
* Gets it, wants it and has the capacity to do it.
ESSENTIAL FUNCTIONS:
Leadership & Team Management:
* Supervise and provide guidance to a team of up to 15 direct reports, fostering a positive and productive work environment.
* Mentor and train team members on best practices, safety protocols, and process improvements.
Process Development & Optimization:
* Develop and implement metal stamping processes or powder coating processes for new and existing products.
* Optimize processes to enhance production efficiency, product quality, and reduce scrap rates.
* Conduct root cause analysis to troubleshoot issues related to stamping machinery and processes.
Tooling & Equipment:
* Collaborate with toolmakers and design engineers to develop and refine stamping dies and tools.
* Oversee the proper setup and maintenance of equipment.
* Recommend and implement tooling and machinery upgrades to improve performance.
Quality Assurance:
* Ensures products meet industry standards and customer expectations.
* Establish and maintain process control plans and perform regular audits for compliance.
Continuous Improvement:
* Drive initiatives aimed at reducing cycle times, waste, and production costs.
* Apply lean manufacturing principles to streamline workflows and eliminate bottlenecks.
Safety & Compliance:
* Ensure processes and equipment meet safety regulations and standards.
* Conduct safety training for operators and production staff.
Documentation & Reporting:
* Develop and maintain comprehensive documentation, including SOPs, work instructions, and process flow diagrams.
* Prepare and present reports on production metrics, process improvements, and downtime analysis.
Job Requirements
JOB QUALIFICATIONS:
* Bachelor"s degree in Engineering, or equivalent work experience
* 3-5 years of experience in metal stamping or a related manufacturing process. Experience in Powder coating is desirable.
* Proficient in metal stamping technologies, tooling design, and material properties.
* Skilled in CAD software (e.g., AutoCAD, SolidWorks) and simulation tools.
* Experience with lean manufacturing, Six Sigma, or continuous improvement methodologies.
* Strong analytical, problem-solving, and interpersonal communication skills.
* Knowledge of safety regulations and industry standards.
* Familiarity with ERP systems.
Physical Demands
* Comfortable working in a manufacturing environment with loud noises, heavy machinery, and varying temperatures.
* Ability to stand for extended periods and lift heavy objects as needed.
* Lifting, carrying, and handling parts and tools up to 40 pounds without assistance
Listed: $80-$95k
Process Engineer:
JOB SUMMARY:
The Process Engineer will be responsible for developing, maintaining, and improving stamping processes or powder coating processes while fostering a collaborative team environment.
* Works by our core values:
o Be eager to learn.
o Deliver above and beyond.
o Be a team player.
o Focus on solutions.
o Embrace change.
* Gets it, wants it and has the capacity to do it.
ESSENTIAL FUNCTIONS:
Leadership & Team Management:
* Supervise and provide guidance to a team of up to 15 direct reports, fostering a positive and productive work environment.
* Mentor and train team members on best practices, safety protocols, and process improvements.
Process Development & Optimization:
* Develop and implement metal stamping processes or powder coating processes for new and existing products.
* Optimize processes to enhance production efficiency, product quality, and reduce scrap rates.
* Conduct root cause analysis to troubleshoot issues related to stamping machinery and processes.
Tooling & Equipment:
* Collaborate with toolmakers and design engineers to develop and refine stamping dies and tools.
* Oversee the proper setup and maintenance of equipment.
* Recommend and implement tooling and machinery upgrades to improve performance.
Quality Assurance:
* Ensures products meet industry standards and customer expectations.
* Establish and maintain process control plans and perform regular audits for compliance.
Continuous Improvement:
* Drive initiatives aimed at reducing cycle times, waste, and production costs.
* Apply lean manufacturing principles to streamline workflows and eliminate bottlenecks.
Safety & Compliance:
* Ensure processes and equipment meet safety regulations and standards.
* Conduct safety training for operators and production staff.
Documentation & Reporting:
* Develop and maintain comprehensive documentation, including SOPs, work instructions, and process flow diagrams.
* Prepare and present reports on production metrics, process improvements, and downtime analysis.
Job Requirements
JOB QUALIFICATIONS:
* Bachelor"s degree in Engineering, or equivalent work experience
* 3-5 years of experience in metal stamping or a related manufacturing process. Experience in Powder coating is desirable.
* Proficient in metal stamping technologies, tooling design, and material properties.
* Skilled in CAD software (e.g., AutoCAD, SolidWorks) and simulation tools.
* Experience with lean manufacturing, Six Sigma, or continuous improvement methodologies.
* Strong analytical, problem-solving, and interpersonal communication skills.
* Knowledge of safety regulations and industry standards.
* Familiarity with ERP systems.
Physical Demands
* Comfortable working in a manufacturing environment with loud noises, heavy machinery, and varying temperatures.
* Ability to stand for extended periods and lift heavy objects as needed.
* Lifting, carrying, and handling parts and tools up to 40 pounds without assistance
Listed: $80-$95k