Technical Engineering Manager
Apply NowCompany: DSJ Global
Location: Calumet City, IL 60409
Description:
Position Summary
Essential Duties & Responsibilities with % Breakdown:
Directly support production activities (50%)
Manage PSM / RMP Program (35%)
Personnel Management (15%)
Minimum Qualifications and Education Required
Min Years of Experience
Education and area of focus
Competencies - Knowledge Skills & Abilities (KSAs)
HES Requirement - All Jobs
Physical Demands/Working Conditions
- Subject Matter Expert (SME) in production equipment and utility systems, process technology, and plant operating practices
- PSM/RMP program coordinator
- Troubleshoot site Delta V process control system and Aspen IP.21 data historian including batch operations, EM management, and cyber security functionality (RSSC-L)
- Champion of continuous improvement from project ideation through scope development and execution
- Site representative for process design and new product scale-up activities. Collaborate with R&D, Recipe Industrialization Engineer, Pilot Plant, and plant operations to drive new product from pilot to full production.
- Additional tasks as assigned by the Plant Manager
- This position has 1 Process Engineer, 1 Capital Engineer reporting.
- 10-20% travel
Essential Duties & Responsibilities with % Breakdown:
Directly support production activities (50%)
- Develop and maintain production procedures (BOPs) and the operator training program to support safe and efficient operations.
- Build and maintain BOM's and other relevant site SAP data.
- Troubleshoot and resolve Delta V issues to support ongoing production.
- Track production efficiency and capacity utilization, addressing trends as needed to stay on target.
- Drive continuous improvement through OpEx and CAPEX project work.
- Support shutdown planning activities and execute tasks as assigned.
- Support site HES policy and comply with all regulatory and internal requirements including safety or environmental incident investigation and closure.
- Support site ISO 9001:2015 program including ongoing QRA
- Report quality KPI, monitor trends, and drive continuous improvement.
- Support resolution of customer complaints in a timely manner.
- Ensure alignment with RC 14001 program managed by the site QHES Manager and support integration of management systems where sensible.
Manage PSM / RMP Program (35%)
- Ensure process safety information is accurate and complete, including mass and energy balances, design calculations for emergency relief equipment, and the list of critical interlocks.
- Develop and maintain operating procedures.
- Lead incident investigations using appropriate RCA tools and ensure implementation of effective corrective actions.
- Facilitate PHA's and Facility Siting studies, tracking action items through closure.
- Manage MOC approval routing and track status of action items through closure.
- Shared ownership of training plans, safe work permits, and emergency response plans with QHES Manager, and PSSR with Maintenance and Plant Engineer.
Personnel Management (15%)
- Mentor and develop a team of production/process engineers.
- Utilize HR tools to set clear goals, monitor performance, and provide feedback.
Minimum Qualifications and Education Required
Min Years of Experience
- Minimum 10 years of experience in a chemical manufacturing environment
Education and area of focus
- B.S. degree in Engineering, preferably Chemical Engineering
- Working knowledge of PSM, RMP, ISO, Responsible Care preferred
Competencies - Knowledge Skills & Abilities (KSAs)
- Demonstrated analytical and problem-solving skills
- Supervisory or alternate leadership experience preferred
- Must be able to multi-task and effectively manage stress in a fast-paced work environment.
- Strong organizational, interpersonal, and communication skills
- High level of attention given to detail and accuracy in work products
- Strong leadership skills
HES Requirement - All Jobs
- Supports the site HES policy and complies with all regulatory and internal requirements
- Participates in HES activities provided by site management (e.g., Behavioral Base Safety, SafeStart, etc.)
- Supports and promotes the reporting of all health, safety, environmental, near-miss, accident or injury incidents
Physical Demands/Working Conditions
- This position is mostly office environment.
- Must be able to sit, stand, or walk for long periods of time.
- Will require frequent presence out in production or plant area.