Front End Process Engineer, MicroLED Team

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Company: Hyperlume Inc.

Location: Edmonton, AB T5A 0A1

Description:

MICROLED PROCESS ENGINEER - FRONT END

Hyperlume is a semiconductor company with a mission to transform data center connectivity with the world's fastest and most energy-efficient microLED-based interconnects. With AI models exceeding 1 trillion parameters and training clusters of more than 100,000 GPUs, higher levels of connectivity, driven by higher bandwidth, lower latency and lower energy consumption are needed to reach AI's full potential and solve some of the world's most challenging problems. As the world enters this new era of artificial intelligence, Hyperlume is committed to developing cutting-edge connectivity solutions in months, not years.

Hyperlume is seeking a highly-skilled Front-End Process Engineer specializing in MicroLED fabrication and characterization. You will focus on developing and optimizing front-end semiconductor processes such as photolithography, etching, and thin-film deposition. Your work will ensure high-quality device performance and scalability of manufacturing processes for the world's fastest and most efficient MicroLEDs. This role and the work associated with it will take place at the University of Alberta's nanoFAB & cleanroom located at W1-060 ECERF Building, 116 Street & 85 Avenue, Edmonton, Alberta, Canada, T6G 2R3.

WHAT YOU'LL DO

Process Development & Optimization:
  • Develop, refine, and optimize front-end processes for MicroLED fabrication, including photolithography, etching, and deposition.
  • Collaborate with R&D teams to implement scalable, repeatable, and robust manufacturing processes.
  • Identify opportunities for process improvement to enhance device performance, yield, and throughput.

Process Testing & Characterization:
  • Conduct electrical, optical, and material characterization of MicroLEDs using advanced tools such as SEM, TEM, AFM, XRD, and spectrophotometers.
  • Develop and execute testing protocols to validate key fabrication steps and ensure compliance with specifications.
  • Analyze data to identify trends, optimize parameters, and troubleshoot fabrication issues.

Front-End Fabrication Support:
  • Operate cleanroom equipment, including deposition systems, lithography tools, and etching systems.
  • Collaborate with equipment engineering teams to qualify and optimize fabrication tools.
  • Ensure adherence to cleanroom protocols and safety guidelines.

Troubleshooting & Continuous Improvement:
  • Lead root cause analysis for process deviations and defects in front-end fabrication.
  • Drive continuous improvement initiatives focusing on defect reduction, yield enhancement, and cycle time reduction.
  • Stay current with advancements in semiconductor processing technologies and apply relevant techniques to improve fabrication processes.

Documentation & Collaboration:
  • Maintain meticulous records of process parameters, experimental results, and equipment performance.
  • Develop and update process documentation, including standard operating procedures (SOPs), work instructions, and control plans.
  • Collaborate with cross-functional teams, including R&D and quality assurance, to ensure seamless process integration and product quality.


REQUIRED QUALIFICATIONS
  • Education:
    Ph.D. in Electrical Engineering, Materials Science, Physics, or a related field with a specialization in semiconductor processing (preferred).
  • Experience:
    • At least 3 years of experience in semiconductor process engineering, particularly in MicroLED, LED, or optoelectronic device fabrication.
    • Hands-on experience with photolithography, etching, and thin-film deposition processes.
  • Skills:
    • Proficiency in process characterization techniques using tools like SEM, TEM, AFM, XRD, and ellipsometry.
    • Familiarity with statistical process control (SPC) and design of experiments (DOE) methodologies.
    • Strong analytical and problem-solving skills for troubleshooting complex fabrication challenges.
    • Knowledge of cleanroom protocols and equipment operation.
    • Effective communication and teamwork skills for cross-functional collaboration.


HOW WE EVALUATE APPLICATIONS
  • Merit: A proven track record of excellence in electro-optical systems, with hands-on expertise in optical system design and PCB integration.
  • Excellence: A relentless drive to deliver high-quality solutions that redefine industry standards.
  • Intelligence: A deep understanding of optical communication technologies and a hunger for continuous learning and innovation.


COMPENSATION

$90,000 - $160,000 Canadian dollars, depending on experience.

The salary range for this role is an estimate based on a wide range of compensation factors, inclusive of base salary only. Actual salary offer may vary based on (but not limited to) work experience, education and/or training, critical skills, and/or business considerations. Highly competitive equity grants are included in the majority of full-time offers and are considered part of Hyperlume's total compensation package. Additionally, Hyperlume offers a competitive benefits program for full-time employees.

Hyperlume is an equal-opportunity employer committed to creating a diverse and inclusive workplace. The Hyperlume team is made up of incredibly talented and unique individuals, who together are dedicated to transforming the way vast amounts of data are transmitted, creating new paths towards the future of connectivity. All qualified applicants will be treated with respect and receive equal consideration for employment without regard to race, color, creed, religion, sex, gender identity, sexual orientation, national origin, disability, uniform service. We actively encourage members of recognized minorities, women, veterans, and those with disabilities to apply, and we work to create a welcoming and supportive environment for all applicants throughout the interview process. If you are someone passionate about working on problems that have a real-world impact, we'd love to hear from you!

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